{"id":4618,"date":"2022-07-30T13:47:56","date_gmt":"2022-07-30T09:17:56","guid":{"rendered":"https:\/\/afzir.com\/en\/?post_type=product&#038;p=4618"},"modified":"2023-06-08T11:53:45","modified_gmt":"2023-06-08T07:23:45","slug":"cementitious-grout","status":"publish","type":"product","link":"https:\/\/afzir.com\/en\/products\/cementitious-grout\/","title":{"rendered":"Cementitious Grout"},"content":{"rendered":"<p>[scroll_to link=&#8221;#overview&#8221; bullet=&#8221;false&#8221;]<\/p>\n<p>[row padding=&#8221;0 0px 0px 0px&#8221;]<\/p>\n<p>[col span__sm=&#8221;12&#8243;]<\/p>\n<h3 class=\"title-en\">PRODUCT DESCRIPTION<\/h3>\n<p>[\/col]<br \/>\n[col span__sm=&#8221;12&#8243; margin=&#8221;0px 0px 50px 0px&#8221;]<\/p>\n<h2>What is cement-based grout, and what materials is it composed of?<\/h2>\n<p>Cement-based grout is a mixture of cement materials, such as ordinary Portland cement or very fine cement, combined with water, sand, and additives that provide high compressive strength. Cement grouts are widely used and offer a cost-effective solution compared to other types of grouts. In the following section, we will discuss the implementation process, characteristics, technical specifications, application, and pricing of cement-based grout.<\/p>\n<p>It is commonly used in construction and civil engineering projects for various applications, such as filling gaps, voids, or joints between building materials or structural components.<br \/>Cement-based grout is known for its ability to provide stability, strength, and durability once it sets and hardens. It is typically mixed on-site by combining cement powder with water to form a paste-like consistency. The mixture is then applied to the desired area, where it fills in the gaps and solidifies over time.<\/p>\n<h2>Properties Of Cementitious Grout<\/h2>\n<p>The properties of cement-based grout can be modified by adding certain additives or admixtures to improve its flowability, workability, bonding characteristics, or resistance to shrinkage. These additives can enhance the performance of the grout and make it suitable for specific applications or environmental conditions.<br \/>Cement-based grout is commonly used in a range of construction projects, including tile installation, masonry work, grouting of base plates, machinery, and anchoring of structural elements. It is valued for its ability to provide a strong bond, stability, and support to various building materials and components.<br \/>Overall, cement-based grout is a versatile and widely used material with excellent strength, durability, and ease of application, making it a popular choice in the construction industry.<\/p>\n<h2>What is the maximum thickness for cement-based grout?<\/h2>\n<p>The recommended minimum thickness for cement-based grout is approximately 25 mm, while the maximum thickness is around 100 mm. However, when filling cavities with cement grout in the form of bolts, anchors, or rebars, the thickness can be considered up to 35 cm. The metal components act as heat conductors or serve as heat sinks due to hydration.<\/p>\n<h2>Purchase price of cement-based grout<\/h2>\n<p>The price of cement-based grout (CEG\u2122 code) is determined per kilogram of grout. For information on purchasing and specific pricing details, please get in touch with our experts.<\/p>\n<h2>Cases where the use of cement-based grout is not recommended<\/h2>\n<ul>\n<li>Cement grout is not designed to withstand continuous impact loading and heavy machinery vibrations. Exposure to these stresses can result in cracking or damage, which can have severe consequences for both the machinery and the baseplate concrete.<\/li>\n<li>\u00a0Structures requiring rapid and extremely high initial resistance necessitating circularly minimal failure. <\/li>\n<li>\u00a0Cement grouts are susceptible to chemical attacks, which can degrade the grout over time. Therefore, it is not recommended for environments exposed to severe corrosion. <\/li>\n<li>\u00a0Cable bolts, anchors, or bolts that bear high tensile loads.<\/li>\n<\/ul>\n<p>[\/col]<br \/>\n[col span=&#8221;6&#8243; span__sm=&#8221;12&#8243; margin=&#8221;0px 0px -14px 0px&#8221; max_width=&#8221;450px&#8221; class=&#8221;product-future&#8221;]<\/p>\n<h2>Features<\/h2>\n<hr \/>\n<ul>\n<li>Single component, ready-to-use grout.<\/li>\n<li>\u00a0Wide temperature range usability (10 to 29 degrees Celsius).<\/li>\n<li>\u00a0Adjustable ratios for customizable fluidity.<\/li>\n<li>\u00a0Proper placement ensures hardening without sedimentation or bleeding, providing effective support and load transfer.<\/li>\n<li>\u00a0No accelerators or corrosion in reinforced steel.<\/li>\n<li>\u00a0Shrinkage-free with corrosion protection for cables.<\/li>\n<li>\u00a0High performance and compatibility with high-strength steel.<\/li>\n<li>\u00a0Demonstrates initial and final resistance, as well as resistance to high pressure, fatigue, and impact.<\/li>\n<\/ul>\n<p>[\/col]<br \/>\n[col span=&#8221;6&#8243; span__sm=&#8221;12&#8243; margin=&#8221;0px 0px -14px 0px&#8221; max_width=&#8221;450px&#8221; class=&#8221;product-future&#8221;]<\/p>\n<h2>Applications<\/h2>\n<hr \/>\n<ul>\n<li>Grouting for prefabricated panels and column joints.<\/li>\n<li>\u00a0High-temperature grouting for mechanical equipment, machines, and base plates.<\/li>\n<li>\u00a0Grouting in low-tension areas with bolts, reinforcing bars, dowel bars, and bolt anchor cables.<\/li>\n<li>Filling, strengthening, and leveling of foundations and slabs.<\/li>\n<li>\u00a0Concrete repair and hole filling using grouting techniques.<\/li>\n<li>\u00a0Non-shrinkage grouting for filling voids between wall panels, beams, and columns.<\/li>\n<li>\u00a0Grouting for steam or gas turbines, as well as generators.<\/li>\n<li style=\"list-style-type: none;\">\u00a0<\/li>\n<\/ul>\n<p>[\/col]<\/p>\n<p>[\/row]<br \/>\n[row padding=&#8221;0 0px 0px 0px&#8221;]<\/p>\n<p>[col span=&#8221;6&#8243; span__sm=&#8221;12&#8243; margin=&#8221;0px 0px -14px 0px&#8221; max_width=&#8221;450px&#8221; class=&#8221;product-future&#8221;]<\/p>\n<h2>Packaging<\/h2>\n<hr \/>\n<ul>\n<li>One component bag<\/li>\n<\/ul>\n<p>[\/col]<br \/>\n[col span=&#8221;6&#8243; span__sm=&#8221;12&#8243; margin=&#8221;0px 0px -14px 0px&#8221; max_width=&#8221;450px&#8221; class=&#8221;product-future&#8221;]<\/p>\n<h2>Colour<\/h2>\n<hr \/>\n<ul>\n<li>Dark Grey (after mixing)<\/li>\n<\/ul>\n<p>[\/col]<\/p>\n<p>[\/row]<br \/>\n[gap height=&#8221;50px&#8221;]<\/p>\n<p>[scroll_to link=&#8221;#productdetails&#8221; bullet=&#8221;false&#8221;]<\/p>\n<p>[title style=&#8221;center&#8221; text=&#8221;technical specifications&#8221; margin_top=&#8221;90px&#8221;]<\/p>\n<p>[accordion]<\/p>\n<p>[accordion-item title=&#8221;Physical Properties&#8221;]<\/p>\n<table width=\"103%\">\n<tbody>\n<tr>\n<td width=\"51%\">\n<p style=\"text-align: center;\">Appearance of the product<\/p>\n<\/td>\n<td width=\"48%\">\n<p style=\"text-align: center;\">One-component grey powder<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: center;\" width=\"51%\">Mixing ratio<\/td>\n<td width=\"48%\">\n<p style=\"text-align: center;\">4-5 liters of water for 25 kilos of grout powder<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"51%\">\n<p style=\"text-align: center;\">Operating temperature<\/p>\n<\/td>\n<td style=\"text-align: center;\" width=\"48%\">7-32\u2103<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: center;\" width=\"51%\">Final setting time<\/td>\n<td width=\"48%\">\n<p style=\"text-align: center;\">2-8 hours<\/p>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>[\/accordion-item]<br \/>\n[accordion-item title=&#8221;Mechanical Properties&#8221;]<\/p>\n<table width=\"103%\">\n<tbody>\n<tr>\n<td width=\"51%\">\n<p style=\"text-align: center;\">density<\/p>\n<\/td>\n<td style=\"text-align: center;\" width=\"48%\">2200kg\/m3<\/td>\n<\/tr>\n<tr>\n<td width=\"51%\">\n<p style=\"text-align: center;\">compressive strength (28 days)<\/p>\n<\/td>\n<td width=\"48%\">\n<p style=\"text-align: center;\">60MPa<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"51%\">\n<p style=\"text-align: center;\">tension strength (28 days)<\/p>\n<\/td>\n<td style=\"text-align: center;\" width=\"48%\">4.5MPa<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: center;\" width=\"51%\">flexural strength (28 days)<\/td>\n<td width=\"48%\">\n<p style=\"text-align: center;\">9MPa<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: center;\" width=\"51%\">Cohesive strength<\/td>\n<td width=\"48%\">\n<p style=\"text-align: center;\">5.2MPa<\/p>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>[\/accordion-item]<br \/>\n[accordion-item title=&#8221;For Engineers&#8221;]<\/p>\n<ul>\n<li>\u00a0Follow proper mixing procedures.<\/li>\n<li>\u00a0Conduct thorough substrate preparation.<\/li>\n<li>\u00a0Use appropriate tools and equipment.<\/li>\n<li>\u00a0Pay attention to temperature and curing conditions.<\/li>\n<li>\u00a0Ensure proper placement and consolidation.<\/li>\n<li>\u00a0Monitor curing time and follow curing procedures.<\/li>\n<li>\u00a0Regularly inspect and maintain grouted areas.<\/li>\n<li>\u00a0Consider compatibility with specific applications.<\/li>\n<li>\u00a0Stay updated on industry best practices and advancements.<\/li>\n<li>\u00a0Seek professional expertise when needed.<\/li>\n<\/ul>\n<p>[\/accordion-item]<br \/>\n[accordion-item title=&#8221;For Contractors&#8221;]<\/p>\n<h2><strong>In this section, we provide grouting instructions for contractors:<\/strong><\/h2>\n<ul>\n<li>Minimum execution thickness: 25 mm.<\/li>\n<li>\u00a0Maximum execution thickness: 100 mm.<\/li>\n<\/ul>\n<h2>For the gravity grouting method:<\/h2>\n<ul>\n<li>\u00a0Recommended minimum thickness: 25 mm for a flow length of 300 mm.<\/li>\n<li>\u00a0For every additional 300 mm of flow length, increase the thickness by approximately 13 mm, up to a maximum of 100 mm.<\/li>\n<\/ul>\n<p><strong>Note:<\/strong> Grouting is not recommended when the temperature is below 5\u00b0C.<\/p>\n<h2>Additional grouting instructions for contractors:<\/h2>\n<ul>\n<li>\u00a0Before grouting, ensure the substrate is clean, free from debris, and properly prepared to promote adhesion.<\/li>\n<li>\u00a0Follow the manufacturer&#8217;s guidelines for mixing ratios, water content, and mixing time to achieve the desired grout consistency.<\/li>\n<li>\u00a0Use appropriate grouting equipment, such as grout pumps or dispensing tools, to ensure consistent and uniform application.<\/li>\n<li>\u00a0During grouting, monitor the flow and fill the voids to ensure effective consolidation and support.<\/li>\n<li>\u00a0Allow sufficient curing time as the manufacturer recommends before subjecting the grouted area to any load or stress.<\/li>\n<li>\u00a0Inspect the grouted areas for any signs of cracking, settling, or deterioration. Promptly address any maintenance or repair needs to maintain the integrity of the grout.<\/li>\n<li>\u00a0Follow safety precautions while handling and working with grouting materials, including protective gear and proper ventilation in enclosed spaces.<\/li>\n<li>\u00a0Stay informed about the latest advancements, best practices, and industry standards related to grouting techniques. Continuously improve your knowledge and skills to optimize grouting processes.<\/li>\n<\/ul>\n<p>[\/accordion-item]<br \/>\n[accordion-item title=&#8221;Application Instructions&#8221;]<\/p>\n<h2 style=\"text-align: left;\">Substrate Preparation:<\/h2>\n<ul>\n<li style=\"text-align: left;\">\u00a0Clean the concrete surface by removing dust, oil, and damaged parts.<\/li>\n<li style=\"text-align: left;\">\u00a0Chemicals can be used for cleaning the concrete surface if necessary.<\/li>\n<\/ul>\n<h2 style=\"text-align: left;\">Mixing:<\/h2>\n<ul>\n<li style=\"text-align: left;\">Mix the cement-based grout powder with the appropriate amount of water to achieve a homogeneous mixture.<\/li>\n<li style=\"text-align: left;\">\u00a0Avoid adding excessive water, as it can reduce the compressive strength of the grout.<\/li>\n<\/ul>\n<h2 style=\"text-align: left;\">Grouting:<\/h2>\n<ul>\n<li style=\"text-align: left;\">\u00a0Pour the mixed grout continuously from one side to eliminate air entrapment.<\/li>\n<li style=\"text-align: left;\">\u00a0Ensure a continuous grouting process.<\/li>\n<li style=\"text-align: left;\">\u00a0Sufficient grout should be prepared before starting the application.<\/li>\n<li style=\"text-align: left;\">\u00a0Take note of the pot life of the grout product during the grouting process.<\/li>\n<\/ul>\n<h2 style=\"text-align: left;\">Curing of Cementitious Grout:<\/h2>\n<ul>\n<li style=\"text-align: left;\">\u00a0Maintain moisture in the cement-based grout for proper curing.<\/li>\n<li style=\"text-align: left;\">\u00a0Apply special curing agents or cover the grout with a wet sack after pouring.<\/li>\n<li style=\"text-align: left;\">\u00a0The curing process should continue for up to three days, depending on weather conditions.<\/li>\n<li style=\"text-align: left;\">\u00a0Once the grout reaches a favorable compressive strength, it can be loaded accordingly.<\/li>\n<\/ul>\n<p>[\/accordion-item]<br \/>\n[accordion-item title=&#8221;Guide to Quality Control (QC)&#8221;]<\/p>\n<ul>\n<li>\u00a0Avoid skin or eye contact with the cement-based grout.<\/li>\n<li>\u00a0If skin contact occurs, wash the affected area with soap and water.<\/li>\n<li>\u00a0If the grout comes into contact with the eyes, rinse thoroughly with water for 15 minutes.<br \/>Product Usage:<\/li>\n<li>\u00a0Before using the cement-based grout, carefully read and understand all the precautions, specifications, and features provided on the product label or documentation.<\/li>\n<\/ul>\n<p>[\/accordion-item]<\/p>\n<p>[\/accordion]<br \/>\n[gap height=&#8221;50px&#8221;]<\/p>\n<p>[scroll_to link=&#8221;#documents&#8221; bullet=&#8221;false&#8221;]<\/p>\n<p>[title style=&#8221;center&#8221; text=&#8221;technical documents&#8221; margin_top=&#8221;90px&#8221;]<\/p>\n<p>[row style=&#8221;large&#8221; col_bg=&#8221;rgb(249, 249, 249)&#8221;]<\/p>\n<p>[col span=&#8221;4&#8243; span__sm=&#8221;12&#8243; divider=&#8221;0&#8243; padding=&#8221;20px 20px 20px 20px&#8221; align=&#8221;center&#8221; bg_color=&#8221;rgb(249, 249, 249)&#8221; class=&#8221;pad&#8221; depth=&#8221;1&#8243;]<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-33399 size-full aligncenter\" src=\"https:\/\/www.afzir.com\/wp-content\/uploads\/2020\/12\/datasheet-icon.png\" alt=\"\" width=\"80\" height=\"80\" \/><\/p>\n<p style=\"text-align: center;\"><strong>Technical Data Sheet (TDS)<\/strong><\/p>\n<p>[button text=&#8221;Download&#8221; class=&#8221;but-en&#8221; style=&#8221;outline&#8221; radius=&#8221;99&#8243; link=&#8221;https:\/\/www.afzir.com\/wp-content\/uploads\/2022\/02\/Cementitious-Grout-CEG%E2%84%A2-Afzir-Strengthening-Solutions.pdf&#8221;]<\/p>\n<p>[\/col]<br \/>\n[col span=&#8221;4&#8243; span__sm=&#8221;12&#8243; padding=&#8221;20px 20px 20px 20px&#8221; align=&#8221;center&#8221; bg_color=&#8221;rgb(249, 249, 249)&#8221; color=&#8221;light&#8221; class=&#8221;pad&#8221; depth=&#8221;1&#8243;]<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" 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wpcf7-file\" accept=\".jpg,.png,.jpeg,.pdf,.text\" aria-invalid=\"false\" type=\"file\" name=\"file-attachment\" \/><\/span> <\/span><\/label>\n<\/p>\n<p><input class=\"wpcf7-form-control wpcf7-submit has-spinner\" type=\"submit\" value=\"submit\" \/>\n<\/p><p style=\"display: none !important;\" class=\"akismet-fields-container\" data-prefix=\"_wpcf7_ak_\"><label>&#916;<textarea name=\"_wpcf7_ak_hp_textarea\" cols=\"45\" rows=\"8\" maxlength=\"100\"><\/textarea><\/label><input type=\"hidden\" id=\"ak_js_1\" name=\"_wpcf7_ak_js\" value=\"121\"\/><script>\ndocument.getElementById( \"ak_js_1\" ).setAttribute( \"value\", ( new Date() ).getTime() );\n<\/script>\n<\/p><div class=\"wpcf7-response-output\" aria-hidden=\"true\"><\/div>\n<\/form>\n<\/div>\n[\/col]<\/p>\n<p>[\/row]<\/p>\n<p>[\/lightbox]<\/p>\n<h2 style=\"margin-top: 5%; text-align: center;\">Frequently Asked Questions<\/h2>\n<div class=\"kk-star-ratings bottom-right rgt\">\n<div class=\"kksr-stars kksr-star gray\">\n<div class=\"kksr-fuel kksr-star yellow\" style=\"text-align: left;\">[sc_fs_multi_faq headline-0=&#8221;h2&#8243; question-0=&#8221;What are the components of cement grout?&#8221; answer-0=&#8221;Cement grouts are a mixture of cement materials, ordinary Portland cement or very fine cement (Blin high) and water with sand and additives that have high compressive strength.&#8221; image-0=&#8221;&#8221; headline-1=&#8221;h2&#8243; question-1=&#8221;What is the characteristic of cement base grout?&#8221; answer-1=&#8221;These products are produced in different types and are liquid grouts, with high performance, no shrinkage, no shedding, with high durability and service time.&#8221; image-1=&#8221;&#8221; headline-2=&#8221;h2&#8243; question-2=&#8221;Why is it recommended not to consume more than enough water?&#8221; answer-2=&#8221;To make cement grout, you should not pour a lot of water into it; Because it reduces its compressive strength. &#8221; image-2=&#8221;&#8221; headline-3=&#8221;h2&#8243; question-3=&#8221;What are the thicknesses of cement base grout?&#8221; answer-3=&#8221;Cement base grout can be used with a thickness of 25 to 100 mm.&#8221; image-3=&#8221;&#8221; headline-4=&#8221;h2&#8243; question-4=&#8221;How is the grouting under the column plate?&#8221; answer-4=&#8221;The columns (base plates) must be cleaned of fat, grease and paint. Then the mold must be adjusted and fixed all around the column. If it is necessary to remove the spacer plates, grease them a little to make them easy to remove. Make sure the formwork is tight and sealed to prevent the grout from moving in and out, and finally pour the grout with a funnel.&#8221; image-4=&#8221;&#8221; headline-5=&#8221;h2&#8243; question-5=&#8221;In what field is cement base grout mostly used?&#8221; answer-5=&#8221;Grouting bed for prefabricated panels or preparation of bed mortar and column connections, grouting of mechanical equipment, grouting in the location of bolts, reinforcing bars, waiting bars and bolt anchor cables that bear little tension, filling, Reinforcement of the foundation and pressure grouting of the slabs that need to be aligned.&#8221; image-5=&#8221;&#8221; headline-6=&#8221;h2&#8243; question-6=&#8221;What temperature does cement base grout withstand for grouting base plates?&#8221; answer-6=&#8221;Grouting of mechanical equipment, machines and base plates can withstand high temperatures of more than 200 degrees Fahrenheit.&#8221; image-6=&#8221;&#8221; headline-7=&#8221;h2&#8243; question-7=&#8221;Is it better to buy epoxy grout or cement grout?&#8221; answer-7=&#8221;The purchase price of epoxy grout can be 3 to 5 times higher than cement grout, depending on the type of use and desired work.&#8221; image-7=&#8221;&#8221; count=&#8221;8&#8243; html=&#8221;true&#8221; css_class=&#8221;&#8221;]<\/div>\n<\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>Cementitious grout (CEG\u2122 code) is a versatile one-component mixture consisting of cement, sand, mineral additives, and special-graded materials. It&#8230;<\/p>\n","protected":false},"author":8,"featured_media":4619,"comment_status":"open","ping_status":"closed","template":"","meta":{"_acf_changed":false,"footnotes":""},"product_brand":[],"product_cat":[136,133],"product_tag":[],"class_list":["post-4618","product","type-product","status-publish","has-post-thumbnail","product_cat-grout","product_cat-concrete-repair","entry","first","instock","shipping-taxable","product-type-simple"],"acf":[],"_links":{"self":[{"href":"https:\/\/afzir.com\/en\/wp-json\/wp\/v2\/product\/4618","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/afzir.com\/en\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/afzir.com\/en\/wp-json\/wp\/v2\/types\/product"}],"author":[{"embeddable":true,"href":"https:\/\/afzir.com\/en\/wp-json\/wp\/v2\/users\/8"}],"replies":[{"embeddable":true,"href":"https:\/\/afzir.com\/en\/wp-json\/wp\/v2\/comments?post=4618"}],"version-history":[{"count":1,"href":"https:\/\/afzir.com\/en\/wp-json\/wp\/v2\/product\/4618\/revisions"}],"predecessor-version":[{"id":4620,"href":"https:\/\/afzir.com\/en\/wp-json\/wp\/v2\/product\/4618\/revisions\/4620"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/afzir.com\/en\/wp-json\/wp\/v2\/media\/4619"}],"wp:attachment":[{"href":"https:\/\/afzir.com\/en\/wp-json\/wp\/v2\/media?parent=4618"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/afzir.com\/en\/wp-json\/wp\/v2\/product_brand?post=4618"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/afzir.com\/en\/wp-json\/wp\/v2\/product_cat?post=4618"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/afzir.com\/en\/wp-json\/wp\/v2\/product_tag?post=4618"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}