{"id":4625,"date":"2022-08-01T09:47:55","date_gmt":"2022-08-01T05:17:55","guid":{"rendered":"https:\/\/afzir.com\/en\/?post_type=product&#038;p=4625"},"modified":"2023-06-08T13:06:21","modified_gmt":"2023-06-08T08:36:21","slug":"fiber-reinforced-cementitious-grout","status":"publish","type":"product","link":"https:\/\/afzir.com\/en\/products\/fiber-reinforced-cementitious-grout\/","title":{"rendered":"Fiber Reinforced Cementitious Grout"},"content":{"rendered":"<p>[scroll_to link=&#8221;#overview&#8221; bullet=&#8221;false&#8221;]<\/p>\n<p>[row padding=&#8221;0 0px 0px 0px&#8221;]<\/p>\n<p>[col span__sm=&#8221;12&#8243;]<\/p>\n<h3 class=\"title-en\">PRODUCT DESCRIPTION<\/h3>\n<p>[\/col]<br \/>\n[col span__sm=&#8221;12&#8243; margin=&#8221;0px 0px 50px 0px&#8221;]<\/p>\n<h2>What is reinforced cement grout? And how is its formulation?<\/h2>\n<p>Reinforced Cement Grout is a specially formulated mixture consisting of Portland cement, micro silica, fibers, special sand, super lubricant, and other essential chemical additives. This grout exhibits exceptional resistance and controlled expansion, compensating for cement mortar&#8217;s natural volume loss. It undergoes gas expansion shortly after being placed in the mold, ensuring optimal performance. Compatible with reinforced concrete, brick, and wood, this grout surpasses ordinary cement grout by being suitable for structures exposed to vibrations and impacts. Moreover, it provides an economical alternative to epoxy grouts. Additionally, the enhanced strength of reinforced cement grout allows for achieving the required resistance with a smaller quantity of grout. In certain cases, fiber-reinforced grouts can effectively replace metal bars.<\/p>\n<h2>VOLUME CALCULATION<\/h2>\n<p>Accurately calculating and estimating the necessary volume of grout is of utmost importance. To simplify this process, Afzir Retrofitting Company has developed an online calculator tool that assists in determining the required amount of grout based on the specific implementation conditions of your project.<\/p>\n<h2>PURCHASE PRICE<\/h2>\n<p>The price of Reinforced Cement Grout, known as FCG\u2122 code, is calculated per kilo and can be acquired in either kilo or bag quantities. For information on purchasing procedures and pricing details, please feel free to reach out to our experts.<\/p>\n<p>[\/col]<br \/>\n[col span=&#8221;6&#8243; span__sm=&#8221;12&#8243; margin=&#8221;0px 0px -14px 0px&#8221; max_width=&#8221;450px&#8221; class=&#8221;product-future&#8221;]<\/p>\n<h2>Features<\/h2>\n<hr \/>\n<ul>\n<li>Improved mechanical properties with added fibers.<\/li>\n<li>High durability and final strength.<\/li>\n<li>Easy to use and install; requires water mixing.<\/li>\n<li>Rapid resistance development for efficient progress.<\/li>\n<li>Non-corrosive; compatible with iron and steel.<\/li>\n<li>No shrinkage or cracking post-hardening.<br \/>Reduced permeability compared to standard mortars.<\/li>\n<li>Concrete-like consistency without super lubricants.<\/li>\n<li>Potential for faster construction.<\/li>\n<li>Good resistance to climate change.<\/li>\n<\/ul>\n<p>[\/col]<br \/>\n[col span=&#8221;6&#8243; span__sm=&#8221;12&#8243; margin=&#8221;0px 0px -14px 0px&#8221; max_width=&#8221;450px&#8221; class=&#8221;product-future&#8221;]<\/p>\n<h2>Applications<\/h2>\n<hr \/>\n<ul>\n<li>Suitable for installing vibrating industrial machines such as: Generators, Turbines, Compressors, Diesel engines, Crane rails, Stone crushers<\/li>\n<li>Structures that are affected by high vibrations and shocks<\/li>\n<li>Suitable for filling deep gaps and cracks in the floor and wall and the space around the reinforcements<\/li>\n<li>\u00a0Columns of prefabricated buildings<\/li>\n<li>machinery baseplates foundation<\/li>\n<li style=\"list-style-type: none;\"><\/li>\n<\/ul>\n<p>[\/col]<\/p>\n<p>[\/row]<br \/>\n[row padding=&#8221;0 0px 0px 0px&#8221;]<\/p>\n<p>[col span=&#8221;6&#8243; span__sm=&#8221;12&#8243; margin=&#8221;0px 0px -14px 0px&#8221; max_width=&#8221;450px&#8221; class=&#8221;product-future&#8221;]<\/p>\n<h2>Packaging<\/h2>\n<hr \/>\n<ul>\n<li>One-component bags<\/li>\n<\/ul>\n<p>[\/col]<br \/>\n[col span=&#8221;6&#8243; span__sm=&#8221;12&#8243; margin=&#8221;0px 0px -14px 0px&#8221; max_width=&#8221;450px&#8221; class=&#8221;product-future&#8221;]<\/p>\n<h2>Colour<\/h2>\n<hr \/>\n<ul>\n<li>Grey slurry (after mixing)<\/li>\n<\/ul>\n<p>[\/col]<\/p>\n<p>[\/row]<br \/>\n[gap height=&#8221;50px&#8221;]<\/p>\n<p>[scroll_to link=&#8221;#productdetails&#8221; bullet=&#8221;false&#8221;]<\/p>\n<p>[title style=&#8221;center&#8221; text=&#8221;technical specifications&#8221; margin_top=&#8221;90px&#8221;]<\/p>\n<p>[accordion]<\/p>\n<p>[accordion-item title=&#8221;Physical Properties&#8221;]<\/p>\n<table width=\"103%\">\n<tbody>\n<tr>\n<td width=\"51%\">\n<p style=\"text-align: center;\">Physical state<\/p>\n<\/td>\n<td width=\"48%\">\n<p style=\"text-align: center;\">grey powder<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"51%\">\n<p style=\"text-align: center;\">Mixing ratio<\/p>\n<\/td>\n<td style=\"text-align: center;\" width=\"48%\">16:100<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: center;\" width=\"51%\">Initial setting time<\/td>\n<td width=\"48%\">\n<p style=\"text-align: center;\">5-8 hours<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"51%\">\n<p style=\"text-align: center;\">Final setting time<\/p>\n<\/td>\n<td style=\"text-align: center;\" width=\"48%\">6-9 hours<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: center;\" width=\"51%\">Pot life<\/td>\n<td width=\"48%\">\n<p style=\"text-align: center;\">25 min<\/p>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>[\/accordion-item]<br \/>\n[accordion-item title=&#8221;Mechanical Properties&#8221;]<\/p>\n<table width=\"103%\">\n<tbody>\n<tr>\n<td width=\"51%\">\n<p style=\"text-align: center;\">density<\/p>\n<\/td>\n<td width=\"48%\">\n<p style=\"text-align: center;\">2.28Kg\/L<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"51%\">\n<p style=\"text-align: center;\">compressive strength<\/p>\n<\/td>\n<td style=\"text-align: center;\" width=\"48%\">88MPa<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: center;\" width=\"51%\">tensile strength<\/td>\n<td width=\"48%\">\n<p style=\"text-align: center;\">20MPa<\/p>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>[\/accordion-item]<br \/>\n[accordion-item title=&#8221;For Engineers&#8221;]<\/p>\n<ul>\n<li>\u00a0Familiarize yourself with specifications and guidelines for Reinforced Cement Grout (FCG\u2122 Code).<\/li>\n<li>\u00a0Conduct thorough site inspections and assessments before application.<\/li>\n<li>\u00a0Ensure surfaces are clean, dry, and free from contaminants.<\/li>\n<li>\u00a0Follow recommended mixing ratios and techniques for proper consistency.<\/li>\n<li>\u00a0Use appropriate safety equipment during handling and mixing.<\/li>\n<li>\u00a0Apply grout evenly and fill gaps, cracks, and voids.<\/li>\n<li>\u00a0Monitor and control curing conditions for optimal strength development.<\/li>\n<li>\u00a0Regularly inspect cured grout for defects and take remedial measures if needed.<\/li>\n<li>\u00a0Stay updated on industry advancements and best practices.<\/li>\n<li>\u00a0Collaborate and communicate with other professionals for integration into project design.<\/li>\n<\/ul>\n<p>[\/accordion-item]<br \/>\n[accordion-item title=&#8221;For Contractors&#8221;]<\/p>\n<ul>\n<li>In this section, we will cover the grouting recipe, including minimum and maximum execution thickness and temperature recommendations.<\/li>\n<li>\u00a0Minimum execution thickness: The recommended minimum thickness for the gravity grouting method is 25 mm.<\/li>\n<li>\u00a0Maximum execution thickness: The maximum thickness for the gravity grouting method is advised to be around 100 mm.<\/li>\n<li>\u00a0For the gravity grouting method, it is suggested to have a minimum thickness of approximately 25 mm for a flow length of 300 mm. With every additional 300 mm of run length, the thickness should increase by approximately 13 mm, reaching a maximum thickness of approximately 100 mm.<\/li>\n<li>\u00a0Grouting is not recommended at temperatures below 5 degrees Celsius. (The suitable temperature for grouting is above 5 degrees Celsius.)<\/li>\n<\/ul>\n<p>[\/accordion-item]<br \/>\n[accordion-item title=&#8221;Application Instructions&#8221;]<\/p>\n<h2>\u00a0Substrate Preparation:<\/h2>\n<ul>\n<li>\u00a0Clean the concrete surface, removing dust, oil, and damaged areas.<\/li>\n<li>\u00a0Chemicals may be used for cleaning the concrete surface.<\/li>\n<\/ul>\n<h2>Mixing:<\/h2>\n<ul>\n<li>\u00a0Mix the powder of reinforced cement grout with an adequate amount of water to achieve a homogeneous and uniform mixture.<\/li>\n<li>\u00a0Avoid adding excessive water, as it can reduce the compressive strength of the grout.<\/li>\n<\/ul>\n<h2>Grouting:<\/h2>\n<ul>\n<li>Continuously pour the mixed grout from one side to eliminate air entrapment.<\/li>\n<li>\u00a0Maintain a continuous grouting process.<\/li>\n<li>\u00a0Ensure sufficient grout is available before starting.<\/li>\n<li>\u00a0Consider the pot life of the grout product during the grouting process.<\/li>\n<\/ul>\n<h2>Curing of Reinforced Cement Grout:<\/h2>\n<ul>\n<li>Apply a suitable curing method to preserve moisture in the grout.<\/li>\n<li>\u00a0Use special curing agents or cover the grout with a wet sack after pouring.<\/li>\n<li>Continue the curing process for up to three days, depending on weather conditions.<\/li>\n<li>Afterward, the grout will achieve a good compressive strength suitable for loading.<\/li>\n<\/ul>\n<p>[\/accordion-item]<br \/>\n[accordion-item title=&#8221;Guide to Quality Control (QC)&#8221;]<\/p>\n<ul>\n<li><strong>Safety precautions:<\/strong> Avoid skin and eye contact; wash with soap and water if contact occurs.<\/li>\n<li><strong>\u00a0Familiarize with product information:<\/strong> Read precautions, specifications, and properties before use.<\/li>\n<li>\u00a0<strong>Mixing consistency:<\/strong> Thoroughly mix the grout to desired consistency and follow the water-to-powder ratio.<\/li>\n<li>\u00a0<strong>Application thickness:<\/strong> Measure and verify grout thickness at regular intervals.<\/li>\n<li>\u00a0<strong>Adhesion and bonding:<\/strong> Inspect grout adhesion and bonding to the substrate, especially at edges and joints.<\/li>\n<li>\u00a0<strong>Air entanglement:<\/strong> Monitor and minimize air entrapment or voids during the grouting process.<\/li>\n<li><strong>\u00a0Curing and drying time:<\/strong> Follow recommended curing and drying time for proper grout development.<\/li>\n<li>\u00a0<strong>Visual inspection:<\/strong> Regularly inspect grouted areas for defects, cracks, and unevenness.<\/li>\n<li><strong>\u00a0Documentation and record-keeping:<\/strong> Maintain detailed records of quality control inspections and actions taken.<\/li>\n<li>\u00a0<strong>Regular communication:<\/strong> Maintain open contact with the project team to address concerns and deviations.<\/li>\n<\/ul>\n<p>[\/accordion-item]<\/p>\n<p>[\/accordion]<br \/>\n[gap height=&#8221;50px&#8221;]<\/p>\n<p>[scroll_to link=&#8221;#documents&#8221; bullet=&#8221;false&#8221;]<\/p>\n<p>[title style=&#8221;center&#8221; text=&#8221;technical documents&#8221; margin_top=&#8221;90px&#8221;]<\/p>\n<p>[row style=&#8221;large&#8221; col_bg=&#8221;rgb(249, 249, 249)&#8221;]<\/p>\n<p>[col span=&#8221;4&#8243; span__sm=&#8221;12&#8243; divider=&#8221;0&#8243; padding=&#8221;20px 20px 20px 20px&#8221; align=&#8221;center&#8221; bg_color=&#8221;rgb(249, 249, 249)&#8221; class=&#8221;pad&#8221; depth=&#8221;1&#8243;]<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-33399 size-full aligncenter\" src=\"https:\/\/www.afzir.com\/wp-content\/uploads\/2020\/12\/datasheet-icon.png\" alt=\"\" width=\"80\" height=\"80\" \/><\/p>\n<p style=\"text-align: center;\"><strong>Technical Data Sheet (TDS)<\/strong><\/p>\n<p>[button text=&#8221;Download&#8221; class=&#8221;but-en&#8221; style=&#8221;outline&#8221; radius=&#8221;99&#8243; 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class=\"wpcf7-form-control-wrap\" data-name=\"textarea-Message\"><textarea cols=\"40\" rows=\"10\" maxlength=\"2000\" class=\"wpcf7-form-control wpcf7-textarea wpcf7-validates-as-required\" aria-required=\"true\" aria-invalid=\"false\" name=\"textarea-Message\"><\/textarea><\/span> <\/label>\n<\/p>\n<p><label><span class=\"input-file\"> Attachment<br \/>\n<span class=\"wpcf7-form-control-wrap\" data-name=\"file-attachment\"><input size=\"40\" class=\"wpcf7-form-control wpcf7-file\" accept=\".jpg,.png,.jpeg,.pdf,.text\" aria-invalid=\"false\" type=\"file\" name=\"file-attachment\" \/><\/span> <\/span><\/label>\n<\/p>\n<p><input class=\"wpcf7-form-control wpcf7-submit has-spinner\" type=\"submit\" value=\"submit\" \/>\n<\/p><p style=\"display: none !important;\" class=\"akismet-fields-container\" data-prefix=\"_wpcf7_ak_\"><label>&#916;<textarea name=\"_wpcf7_ak_hp_textarea\" cols=\"45\" rows=\"8\" maxlength=\"100\"><\/textarea><\/label><input type=\"hidden\" id=\"ak_js_1\" name=\"_wpcf7_ak_js\" value=\"222\"\/><script>\ndocument.getElementById( \"ak_js_1\" ).setAttribute( \"value\", ( new Date() ).getTime() );\n<\/script>\n<\/p><div class=\"wpcf7-response-output\" aria-hidden=\"true\"><\/div>\n<\/form>\n<\/div>\n[\/col]<\/p>\n<p>[\/row]<\/p>\n<p>[\/lightbox]<\/p>\n<h2 style=\"margin-top: 5%; text-align: center;\">Frequently Asked Questions<\/h2>\n<div class=\"kk-star-ratings bottom-right rgt\">\n<div class=\"kksr-stars kksr-star gray\">\n<div class=\"kksr-fuel kksr-star yellow\" style=\"text-align: left;\">[sc_fs_multi_faq headline-0=&#8221;h2&#8243; question-0=&#8221;What are the components of fiber-reinforced cement grout?&#8221; answer-0=&#8221;Reinforced cement grout is made of Portland cement, micro silica, fibers, special sand, super lubricant and other necessary chemical additives.&#8221; image-0=&#8221;&#8221; headline-1=&#8221;h2&#8243; question-1=&#8221;What is the characteristic of fiber reinforced cement grout?&#8221; answer-1=&#8221;Among the features of this cement grout can be improved mechanical properties compared to conventional cement grouts due to having fibers, durable with high final strength, easy to use, only need to be mixed with water and easy to install, fast expansion of resistance.&#8221; image-1=&#8221;&#8221; headline-2=&#8221;h2&#8243; question-2=&#8221;After mixing with water, how long is the effectiveness of cement grout reinforced with fibers?&#8221; answer-2=&#8221;After mixing with water, 25 minutes is needed to use fiber-reinforced cement grout.&#8221; image-2=&#8221;&#8221; headline-3=&#8221;h2&#8243; question-3=&#8221;Reinforced cement grout is mostly used in what field?&#8221; answer-3=&#8221;This grout is suitable for the structures that are affected by high vibrations and shocks, it is suitable for filling the cracks and deep cracks of the floor and wall and the space around the reinforcements, for the columns of prefabricated buildings and the supporting plates of the foundations of machines.&#8221; image-3=&#8221;&#8221; headline-4=&#8221;h2&#8243; question-4=&#8221;Why does fiber-reinforced cement grout have high mechanical properties and durability?&#8221; answer-4=&#8221;In the composition of cement grout reinforced with fibers from Portland cement with high strength, good granulation and resistant fibers used, for this reason, it has higher mechanical characteristics and durability than other cement grouts.&#8221; image-4=&#8221;&#8221; headline-5=&#8221;h2&#8243; question-5=&#8221;How does this grout work?&#8221; answer-5=&#8221;Since grout mortars are usually produced with the least amount of water, their care and processing are very necessary. For this purpose, after finishing grouting, cover all open surfaces with a sack or a clean cotton cloth and keep it wet or use a curing agent. To avoid cracks, it is recommended to arm the free parts with a suitable mesh.&#8221; image-5=&#8221;&#8221; headline-6=&#8221;h2&#8243; question-6=&#8221;What are the mechanical properties and high durability of fiber-reinforced cement grout?&#8221; answer-6=&#8221;Because in the combination of cement grout reinforced with fibers from Portland cement with high strength, good granulation and resistant fibers, it has higher mechanical properties and durability than other cement grouts. &#8221; image-6=&#8221;&#8221; headline-7=&#8221;h2&#8243; question-7=&#8221;What are the thicknesses of reinforced cement grout?&#8221; answer-7=&#8221;It can be used with a thickness of 25 to 100 mm. &#8221; image-7=&#8221;&#8221; headline-8=&#8221;h2&#8243; question-8=&#8221; How long is the effectiveness of fiber-reinforced cement grout after mixing with water?&#8221; answer-8=&#8221;After mixing with water, you have 25 minutes to apply fiber reinforced cement grout.&#8221; image-8=&#8221;&#8221; count=&#8221;9&#8243; html=&#8221;true&#8221; css_class=&#8221;&#8221;]<\/div>\n<\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>Reinforced Cement Grout (FCG\u2122 Code) is a fiber-reinforced grout designed to deliver outstanding impact and vibration resistance. 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