PRODUCT DESCRIPTION
Foran Anti-Acid Mortar is a high-quality product designed for applications requiring exceptional resistance to alkali and corrosive chemical environments. Produced using a precise manufacturing process, this mortar offers reliable protection and long-lasting performance in various industrial settings.
The production of Foran Anti-Acid Mortar begins with carefully selecting premium-grade raw materials, including Furan resin, renowned for its outstanding resistance properties. These materials are meticulously measured and combined in optimal ratios to ensure consistent quality and performance.
The manufacturing process involves a two-component system, where the Furan resin is mixed with a complementary agent to create a durable and stable mortar. The formulation is engineered to achieve a robust polymer structure, enabling the mortar to withstand the harshest conditions.
Rigorous quality control measures are implemented during production to guarantee the mortar meets stringent standards. The mixture undergoes thorough testing to verify its chemical composition, mechanical strength, and thermal stability. This ensures that each batch of Foran Anti-Acid Mortar meets the specifications required for optimal performance and longevity.
The resulting mortar exhibits excellent adhesion properties, bonding securely with surfaces such as tiles, anti-acid bricks, and concrete. This enhances its versatility and suitability for different applications in petrochemicals, refineries, dairy, and more industries.
Furthermore, Foran Anti-Acid Mortar is designed to provide exceptional resistance to both alkali and water, making it an ideal choice for environments with strong alkali storage tanks and channels. Its ability to withstand high temperatures further contributes to its suitability for demanding industrial settings.
With Foran Anti-Acid Mortar, customers can trust a high-quality product that offers superior protection against corrosive chemical environments. Its reliable performance and longevity make it a valuable asset in maintaining the integrity of structures and surfaces, ensuring long-term durability and safety.
Features
- High chemical resistance
- Fast timing
- Excellent mechanical properties
- Excellent resistance to solvents and organics
Applications
These products are mostly used in tropical regions, especially in the southern regions of Iran. The best operating temperature of these products is in the temperature range of 20 to 40 degrees Celsius.
- Protective coating of surfaces that are in the vicinity of destructive chemicals.
- Protective coating of oil, gas and petrochemical industries
- Protective cover of power plants
- Protective coating of metal and metallurgy industries
- Protective coating of the dairy industry
- Protective coating of food and pharmaceutical industries
- Protective cover of chemical and detergent factories
- Protective cover of chemical fertilizer factories
- Protective covering of sulfuric acid and sulfur production plants and their storage tanks
Packaging
- it is supplied in 20 kg (total components) packaging.
Colour
- Black paste (after mixing)
technical specifications
|
Mixing ratio |
A:B=5:1 |
|
density |
1.985 Kg/cm3 |
| Maximum operating temperature |
188 °C |
|
tensile strength |
387 Kg/cm2 |
|
Flexural strength |
187 |
| cohesive bond |
28 Kg/cm2 |
- Thoroughly assess the application: Evaluate project requirements to determine the suitability of Foran Anti-Acid Mortar.
- Follow manufacturer’s guidelines: Adhere to proper handling, mixing, and application instructions.
- Surface preparation: Ensure clean, dry, and contaminant-free substrate for strong adhesion.
- Mixing ratios and application consistency: Accurately measure and mix components for uniform consistency.
- Proper application techniques: Apply mortar evenly and follow recommended curing procedures.
- Safety precautions: Prioritize safety with appropriate PPE and ventilation.
- Regular maintenance and inspections: Schedule routine checks to address wear or damage.
- Consult with experts: Seek professional or manufacturer guidance for specific concerns.
- Familiarize yourself with the product: Understand Foran Anti-Acid Mortar and its application requirements.
- Plan and prepare: Create a detailed plan, including measurements and necessary equipment.
- Coordinate with other trades: Communicate and coordinate with other contractors or trades involved in the project.
- Proper surface preparation: Follow recommended clean and dry surfaces procedures.
- Handle and mix the mortar correctly: Adhere to the manufacturer’s instructions for accurate mixing.
- Application techniques: Use suitable tools and methods for even application.
- Curing and protection: Follow recommended procedures for proper hardening and curing.
- Quality control and inspections: Implement thorough inspections to ensure uniformity and address defects.
- Safety measures: Prioritize safety with proper PPE and ventilation.
- Documentation and communication: Keep records and communicate openly with stakeholders.
Surface Preparation:
To prepare surfaces for FAMTM198 Furan anti-acid mortar, ensure they are smooth, clean, dry, and free from dust, processed compounds, fat, oil, and grease. Fill large holes with Afzir’s special mortar, and level uneven areas with a suitable leveling mortar or putty. Surfaces can be achieved with open pores using sandblasting or shot blasting.
Performance:
Furan FAM™198 anti-acid mortar is a two-component mixture of resin, powder with mineral fillers, and a catalyst. Mix the components and apply the prepared mortar with a carpentry trowel or trowel up to a maximum thickness of 5 mm per layer. For thicknesses over 5 mm, apply the mortar in layers until the desired thickness is achieved. Use plastic crosses to install acid-proof tiles and bricks for orderly and visually pleasing work. Ensure thorough strapping to eliminate empty and permeable spaces between tiles and bricks. Mix only the amount of mortar that can be used within 30 minutes, following the specified proportions. Consult Afzir company for any necessary adjustments.
Mixture Preparation:
- Shake each part well.
- Add part B to part A and mix using a slow-speed mixer with a suitable stirrer for two minutes until a uniform mixture is obtained.
- For smaller volumes, mix one volume of Part B with five volumes of Part A in a clean mixing bowl.
- Mix only the amount of resin that can be used within the working time.
- Prevent air from entering the mixture during stirring.
Consumption:
The consumption rate of FAM™198 anti-acid mortar is 4 kg per square meter.
- Incoming Material Inspection: Check the quality and labeling of incoming materials.
- Mixing Ratios and Consistency: Follow proper mixing ratios and monitor mortar consistency.
- Adhesion and Bond Strength: Conduct tests to evaluate bond strength and adhesion.
- Surface Finish and Appearance: Inspect for uniformity, smoothness, and defects.
- Chemical Resistance Testing: Assess resistance to corrosive substances.
- Physical Properties: Measure compressive strength, flexural strength, and water absorption.
- Durability and Longevity: Monitor performance over time for signs of deterioration.
- Documentation and Record Keeping: Maintain detailed records of tests and application details.
- Compliance with Standards and Specifications: Ensure adherence to relevant standards and regulations.
- Continuous Improvement: Analyze data, implement corrective actions, and seek improvement opportunities.
- Caution: Use protective equipment (gloves, goggles, work clothes) to prevent skin damage. If contact occurs, rinse with warm water and seek medical attention.
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