one component polymer modified mortar-AFZIR Retrofitting Co

One Component Polymer Modified Repair Mortar

Name: One Component Polymer Modified Repair Mortar - Afzir co
Brand: Afzir co
Availability: InStock
Rating: 5 (2 reviews)

Product ID: 4600

The One Component Polymer Modified Repair Mortar (PRM™ code 300) is a cement mortar designed to efficiently and effectively repair various concrete components, including beams, columns, bridges, and water and sewage structures. This advanced product offers minimal shrinkage and fast processing, ensuring quick and reliable repairs. With its exceptional strength and high modulus of elasticity, the repair mortar provides long-lasting results. When mixed with water, it forms a consistent mortar that can be easily applied using a trowel or by hand. Afzir company’s one-component polymer base restoration solution is not only cost-effective but also delivers exceptional resistance within a short timeframe.

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Product introduction Technical specifications and implementation Related documents Image gallery

Product introduction One Component Polymer Modified Repair Mortar

Flowable Polymer Modified Repair Mortar (PRM™) is a high-performance solution to strengthen and restore damaged concrete structures. It is specially formulated with a low-viscosity polymer base consisting of two polymer components in powder and liquid form.
With its exceptional flowability and excellent bonding properties, PRM™ offers an effective and reliable solution for repairing concrete surfaces that are difficult to access or have a high density of reinforcement. Whether it’s cracks, spalls, or other forms of concrete damage, our PRM™ is engineered to provide durable and long-lasting repairs.

Key Features and Benefits:

Flowable and Easy to Apply:

PRM™ has a fluid consistency that allows for effortless application, even in hard-to-reach areas or complex structural components. Its excellent flowability ensures thorough coverage and seamless integration with the existing concrete substrate.

Enhanced Strength and Durability:

By incorporating polymer modifiers, PRM™ significantly enhances the compressive strength, flexural strength, and overall durability of the repaired concrete. It effectively restores the damaged areas’ structural integrity, extending the concrete’s service life.

Excellent Bonding Properties:

PRM™ forms a strong bond with both the repaired area and the existing concrete surface. This ensures optimal adhesion and minimizes the risk of delamination or detachment over time, even under heavy loads or exposure to harsh environmental conditions.

Versatile Application:

PRM™ is suitable for a wide range of concrete repair applications, including repairing concrete columns, beams, slabs, and other structural elements. It can be used in industrial, commercial, and residential settings, offering versatility and adaptability to various project requirements.

Cost-Effective Solution:

By providing a reliable and long-lasting repair solution, PRM™ helps reduce maintenance costs and extends the lifespan of concrete structures. Its ease of application also translates into efficient labor utilization and reduced downtime during the repair process.

Compatibility and Customization:

PRM™ can be tailored to meet specific project requirements, such as adjusting the flowability or setting time based on temperature conditions and other factors. It is compatible with various concrete surfaces and can be used with other repair materials or systems.
When it comes to restoring damaged concrete, our Flowable Polymer Modified Repair Mortar (PRM™) offers a high-quality solution that ensures exceptional performance, longevity, and cost-effectiveness. Trust our PRM™ to revitalize your concrete structures and provide durable repairs that withstand the test of time.

The price of Flowable Polymer Modified Repair Mortar (PRM™)

It can be determined by considering several factors. Here are some key aspects that can influence the pricing:

Market Conditions:

The overall market demand and supply dynamics for repair mortars, including PRM™, can impact the price. Factors such as competition, availability of similar products, and market trends can affect pricing.

Raw Materials:

The cost of the raw materials used in manufacturing PRM™, such as polymers, cement, additives, and fillers, can play a significant role in determining the price. Fluctuations in the prices of these materials can affect the overall cost of production and, subsequently, the product price.

Manufacturing Process:

The complexity and efficiency of the manufacturing process can influence the price. If PRM™ requires advanced technologies, specialized equipment, or extensive quality control measures during production, it may affect the final price.

Product Quality and Performance:

PRM™ with superior quality and performance attributes, such as high strength, durability, and adherence to industry standards, may be priced higher due to its added value to customers.

Packaging and Delivery:

Packaging materials and transportation costs can contribute to the final price. The type of packaging used, logistics expenses, and any additional services provided, such as product delivery or technical support, may affect the overall cost.

Brand and Reputation:

Established brands with a strong reputation for providing reliable and high-quality repair mortars may price their products at a premium due to customer trust and brand recognition.

Features One Component Polymer Modified Repair Mortar

Easy implementation
For manual and machine installation
Applicable up to 50 mm in one layer
Very high shrinkage behavior
No need for adhesion primer even if applied manually
Low penetration
Only need to add water
High initial resistance
Fast setting
No steel corrosion
Applicable in several layers
Frost resistant
Absence of excess chlorides
Fast application to clean and dry surfaces

Applications One Component Polymer Modified Repair Mortar

Can be used to repair all kinds of structures
Bridge decks and highway overlays
Repair of concrete joints
Structural repair of concrete parking lots and dams
Horizontal repair of concrete and mortars
Formation of walls and restoration of marine structures
Internal and external applications

packaging

In 25Kg bags

Product color

Grey

Technical specifications and implementation One Component Polymer Modified Repair Mortar

Physical Properties One Component Polymer Modified Repair Mortar

Chemical base	Portland cement Polymer powder
color	grey powder
packaging	25 Kg bags
Shelf time	9 months
Maximum grain size	1.5 mm
Mixing ratio	2.5 to 2.7 liters of water per 25 kg powder package
Substrate temperature	5-30℃
Pot life	30-50 minutes

Mechanical Properties One Component Polymer Modified Repair Mortar

density	1.7Kg/L
compressive strength (1 days)	10MPa
compressive strength (7 days)	25MPa
compressive strength (28 days)	30MPa

For Engineers One Component Polymer Modified Repair Mortar

Familiarize yourself with the product’s properties, application guidelines, and limitations.
Conduct thorough surface preparation before applying PRM™ code 300.
Follow the recommended mixing ratios and avoid adding additional water or additives.
Apply the mortar within the specified working time or pot life.
Use proper application techniques, such as a trowel or sprayer, for even and uniform application.
Consider environmental conditions, such as temperature and humidity, during application.
Monitor and allow sufficient curing and drying time before subjecting the repaired area to loads or construction activities.
Maintain detailed documentation of the repair process for future reference.
To verify the bond strength, perform quality control tests, such as pull-off adhesion tests. Seek technical support from the manufacturer or support team when needed.

For Contractors One Component Polymer Modified Repair Mortar

Familiarize yourself with the product.
Proper surface preparation.
Follow recommended mixing instructions.
Timely application.
Use appropriate application techniques.
Consider environmental factors.
Allow sufficient curing and drying time.
Document the repair process.
Perform quality control checks.
Seek technical support when needed.

Application Instructions One Component Polymer Modified Repair Mortar

Surface Preparation:

Ensure the concrete surface is clean, free of dirt, loose materials, and any surface contamination that may affect adhesion.
Remove any dust, concrete, or materials that could reduce adhesion or cause corrosion on steel rebar.

Mixing:

Use a mixer at low speed to mix Afzir’s polymer base repairer. For small amounts, manual mixing can be done.
Add water to a suitable container in a specific and predetermined proportion.
Slowly add the restorative powder to the water while stirring continuously.
Mix the mixture with a mixer for at least 3 minutes to consistently blend.

Application:

If an adhesive primer has been used, apply the repair mortar wetly.
Apply the repair mortar to the substrate within the predetermined thickness range.
Use a trowel to apply pressure and compact the mortar during application.

Maintenance:

Store Afzir’s one-component polymer mortar in its original, waterproof packaging.
Keep it in a dry and cool environment to ensure product quality and longevity.

Guide to Quality Control (QC) One Component Polymer Modified Repair Mortar

Safety Instructions:

Eye Protection:

Allergic reactions can cause eye damage for susceptible individuals.
Use protective glasses or goggles to shield your eyes from potential hazards.

Skin Protection:

In case of contact with the product on the skin, wash the affected area immediately with plenty of water.
If irritation persists, seek medical attention and consult a doctor.