One Component Polymer Modified Repair Mortar

One-component polymer base repair mortar (PRM™ code 300) is a cement mortar with low shrinkage and quick processing, which is used to repair concrete components such as beams, columns, bridges and water and sewage structures and materials. This product has high strength and high modulus of elasticity and does not shrink, and when mixed with water, it achieves a uniform mortar that can be easily applied with a trowel or by hand on the surfaces needed for repair. Afzir company’s one-component polymer base restoration is very low-cost and high resistance can be achieved in a short period of time.


PRODUCT DESCRIPTION

Features


  •  Easy implementation
  •  For manual and machine installation
  • Applicable up to 50 mm in one layer
  • Very high shrinkage behavior
  •  No need for adhesion primer even if applied manually
  •  Low penetration
  • Only need to add water
  •  High initial resistance
  •  Fast setting
  •  No steel corrosion
  •  Applicable in several layers
  •  Frost resistant
  •  Absence of excess chlorides
  •  Fast application to clean and dry surfaces

Applications


  • Can be used to repair all kinds of structures
  •  Bridge decks and highway overlays
  • Repair of concrete joints
  • Structural repair of concrete parking lots and dams
  •  Horizontal repair of concrete and mortars
  •  Formation of walls and restoration of marine structures
  •  Internal and external applications

Packaging


  • In 25Kg bags

Colour


  • Grey

technical specifications

Physical Properties

Chemical base

Portland cement

Polymer powder

color

grey powder

packaging

25 Kg bags

Shelf time

9 months

Maximum grain size

1.5 mm

Mixing ratio

2.5 to 2.7 liters of water per 25 kg powder package

Substrate temperature

5-30℃

Pot life

30-50 minutes

Mechanical Properties

density

1.7Kg/L

compressive strength (1 days)

10MPa

compressive strength (7 days)

25MPa

compressive strength (28 days)

30MPa

Application Instructions

Bed quality

The concrete surface must be free of dirt, loose materials, surface contamination and materials that reduce adhesion. Steel rebar should also be free of dust, concrete and materials that reduce adhesion or cause corrosion.

Mixing

Afzir’s polymer base repairer must be mixed with a mixer at low speed. Only if small amounts are used, the product can be mixed by hand. For this purpose, pour water in a specific and predetermined proportion in a suitable container for stirring and while stirring it slowly, add the restorative powder to the water, then stir the mixture with a mixer for at least 3 minutes.

implementation

If an adhesive primer has been used, apply the repair mortar in a wet manner. The repair mortar should be applied to the substrate predetermined between the minimum and maximum thickness of the layer, and then pressure is applied to it using a trowel to compact it.

Maintenance

Keep Afzir’s one-component polymer mortar in its original, waterproof packaging in a dry and cool environment.

Guide to Quality Control (QC)
  • Allergic reactions can cause eye damage for susceptible people.
  • In case of contact with eyes or skin, wash immediately with plenty of water and consult a doctor.
  • The use of gloves and protective glasses is recommended.

technical documents

Technical Data Sheet (TDS)

Download

Safety Data Sheet (SDS)

Download

Drawings

Download

Photo Gallery

Frequently Asked Questions

What materials is the one-component polymer modified repair mortar made of?

The one-component polymer mortar is composed of Portland cement and polymer powder.

Why is it easy to work with single-component polymer base repair mortar?

This product has high strength and high modulus of elasticity and does not shrink, and when mixed with water, it achieves a uniform mortar that can be easily applied with a trowel or by hand on the surfaces needed for repair.

For what surfaces is the one-component polymer mortar used?

It is used to repair concrete components including beams, columns, bridges and water and sewage structures and other materials.

Do you need a primer to implement a single-component polymer modified?

No adhesive primer is needed to work with single-component polymer modified, even manually.

If using adhesive primer, what is the method of applying the repair mortar?

If an adhesive primer has been used, apply the repair mortar in a wet manner. The repair mortar should be applied to the substrate predetermined between the minimum and maximum thickness of the layer, and then pressure is applied to it using a trowel to compact it.

What is the good feature of single component polymer base restorative?

One of the good features of this restorer is the easy implementation, even manually or by machine.

What is the effective thickness of each layer?

This restorer can be applied up to 50 mm in one layer.

What is the price of a single-component polymer base restorer?

One-component polymer base restorer is sold at Afzir company at a reasonable price, and you can contact the relevant experts to find out about the prices.

How are single-component polymer base restorative packages?

The one-component polymer base restorer is offered in 25 kg packages.

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