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Two Component Epoxy Repair Mortar

Name: Two Component Epoxy Repair Mortar - Afzir co
Brand: Afzir co
Availability: InStock
Rating: 5 (4 reviews)

Product ID: 1042

The Two Component Epoxy Repair Mortar (ERM™200 code) is a highly efficient mortar designed to repair damaged concrete rapidly. It sets quickly, allowing the attainment of 28-day concrete strength within just 24 hours, depending on the curing medium’s temperature. This product exhibits outstanding adhesion to concrete, building materials, and steel, making it an ideal choice for permanent repairs on both horizontal and vertical surfaces, including broken stairs. Moreover, this gray concrete restoration mortar eliminates the need for a primer and leaves behind a smooth and uniform surface.

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5/5 - (4 votes)

Product introduction Technical specifications and implementation Related documents Image gallery

Product introduction Two Component Epoxy Repair Mortar

Epoxy putty is a versatile adhesive that hardens at room temperature, making it ideal for various applications. It consists of two components with a clay-like consistency combined prior to use. When these components are kneaded together, they undergo an exothermic chemical reaction that activates the putty by catalyzing an epoxide polymerization process. Unlike many other glues, epoxy adhesive can effectively fill gaps and even be molded into structural parts.

Some manufacturers advertise that their cured product can be drilled and tapped and that it achieves a hardness comparable to steel (measured by Shore rating). However, it is important to note that their tensile strength and shear strength are considerably lower than steel’s.
Epoxy putty is a reliable and versatile adhesive that offers various applications in various industries and DIY projects. Its unique formulation combines convenience, durability, and excellent bonding capabilities, making it a go-to choice for professionals and hobbyists.

One of the critical advantages of epoxy putty is its room-temperature-hardening feature. This means that it cures and hardens without the need for additional heat or special curing equipment. Once the two components of the putty are thoroughly mixed together, a chemical reaction is triggered, initiating the hardening process. This allows for easy and hassle-free application, saving both time and effort.

The versatility of epoxy putty is a notable attribute. Its ability to fill gaps, cracks, and voids makes it an exceptional space-filling adhesive. Whether you need to repair damaged surfaces, join different materials, or create custom-shaped parts, epoxy putty provides a reliable and durable bond. It can even be molded into various forms, allowing for design and structural reinforcement flexibility.

Another noteworthy characteristic of epoxy putty is its adhesion properties. It exhibits excellent bonding strength not only to common materials like wood, metal, and plastic but also to challenging surfaces such as concrete and ceramics. This makes it a valuable tool for repairing and reinforcing a wide range of objects and structures.

While some manufacturers claim that their epoxy putty products can be drilled and tapped after curing, it is important to note that their strength may not match that of steel. However, when applied correctly and used within their intended purpose, these cured products offer sufficient stability and resilience for many applications.

In summary, epoxy putty is a versatile, easy-to-use adhesive with reliable bonding, gap-filling, and molding capabilities. Its room-temperature-hardening feature and excellent adhesion properties make it a valuable asset in repair, construction, crafting, and various other projects. Choose epoxy putty for its convenience, durability, and ability to bring your ideas to life.

Features Two Component Epoxy Repair Mortar

Excellent chemical resistance
Very high coating resistance and excellent impact resistance
Applicable on thin sections
More physical strength than conventional cement systems
Economically viable
Easy to transport and run
Easy combination
High chemical resistance and corrosion and solvents
No flow or seal
No shrinkage during drying
Suitable for application on horizontal and vertical surfaces

Applications Two Component Epoxy Repair Mortar

Can be used in indoor and outdoor applications
Applicable on sharp edges
Connecting new concrete to old concrete
Concrete crack repair
Leveling and fixing of the decks of bridges and as metal anti shock, Leveling and setting of different levels for the installation of FRP and FRP laminates in retrofitting projects
Repairing of damaged concrete surfaces and surface cavities in different horizontal, vertical or overhead modes
Filling the screws and holes
Leveling the underlying ceilings and beams

packaging

Two components buckets

Product color

Grey paste

Technical specifications and implementation Two Component Epoxy Repair Mortar

Physical Properties Two Component Epoxy Repair Mortar

Chemical base	Resin epoxy
color	Gray paste
Shelf time	24 months
Layer thickness	10 mm
subgrade temperature	5℃ – 35℃
Curing time	12 hours and the final one in 7 days

Mechanical Properties Two Component Epoxy Repair Mortar

Minimum compressive strength	10 MPa
Minimum tensile strength	0.8 MPa
Chemical resistance	Resistant to dilute acid and alkali

For Engineers Two Component Epoxy Repair Mortar

Summary of recommendations for engineers working with two-component epoxy mortar:

Familiarize yourself with the product:

Understand the characteristics and properties of the specific epoxy mortar.
Read the manufacturer’s instructions and safety guidelines.

Ensure proper surface preparation:

Thoroughly clean the concrete bed to remove contaminants.
Use recommended methods such as mechanical tools or sandblasting.

Adhere to mixing instructions:

Follow the manufacturer’s guidelines for accurate measurement and thorough blending.

Use appropriate application techniques:

Apply the epoxy mortar directly using suitable tools like trowels.
Achieve recommended thickness and ensure even coverage.
Utilize a wet trowel for smoother surfaces if needed.

Consider environmental conditions:

Take into account temperature, humidity, and curing time recommendations.
Maintain suitable conditions during the application and curing stages.

Monitor safety precautions:

Follow safety protocols and wear proper PPE.
Ensure adequate ventilation in enclosed areas.

Follow maintenance and storage guidelines:

Store the epoxy mortar in unopened packaging within recommended temperature range and away from direct light.

Seek professional advice when needed:

Consult technical experts or the manufacturer’s support team for guidance and troubleshooting.

By following these recommendations, engineers can ensure the successful application and performance of two-component epoxy mortar in their projects.

For Contractors Two Component Epoxy Repair Mortar

Understand the project requirements.
Select the appropriate epoxy mortar product for the project.
Ensure proper substrate preparation, including thorough cleaning and surface profiling.
Adhere to accurate mixing ratios and instructions provided by the manufacturer.
Plan for efficient application, considering factors such as ambient temperature and working time.
Follow proper application techniques, applying the epoxy mortar evenly and at the recommended thickness.
Monitor curing and drying times for appropriate subsequent work or layer scheduling.
Provide proper ventilation and adhere to safety measures, wearing appropriate PPE.
Maintain proper storage and disposal practices for unused epoxy mortar components.
Seek professional assistance or guidance from technical experts if needed.

Application Instructions Two Component Epoxy Repair Mortar

To ensure successful application and maintenance of Afzir’s two-component epoxy mortar, the following points should be considered:

Bed preparation:

The concrete bed should be strong, free from contaminants, and cleaned thoroughly using mechanical tools or sandblasting. Newly poured concrete should be allowed to cure for at least 28 days.

Mixing:

Each pack contains the necessary amounts of resin and hardener, which should be mixed separately before combining them into a homogeneous mixture. Mixing at room temperature is recommended.

Application:

The epoxy mortar can be applied directly to the desired surfaces without the need for special tools or primers. It can be poured onto the surface and spread evenly using a trowel. For a surface area of 0.75 square meters and a thickness of 2 mm, 2 kg of the mortar is sufficient.